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Manufacturing Intelligence (IIoT) is used to bring corporate manufacturing-related data together from many sources for reporting, analysis, visual summaries, and passing data between enterprise-level and plant-floor systems. It helps in:
- Aggregation: Create availability of data from many sources, most often databases
- Contextualization: Provide a structure, or model, for the data that helps users find what they need
- Analysis: Enabling users to analyze data across sources and especially across production sites. This often includes the ability for true ad hoc reporting
Visualization: Provide tools to create visual summaries of the data to alert decision-makers. And call attention to the most important information of the moment - Propagation: Automate the transfer of data from the plant floor up to enterprise-level systems or vice versa
How Are We Doing It?
- Connecting 13 Manufacturing Plants of Aptiv across the globe
- Have built a system that is ingesting 3000 data points per minute 24×7
- Using a data lake, are handling over 4 million new manufacturing data points a day
- Applying business rules in near real-time using a configurable rules engine
- Detecting cycle time, downtime, changeovers and yield conditions
- Visualizing plant information in centralized dashboards
- Bringing manufacturing intelligence to your pocket, on your mobile phone
- Connecting 13 Manufacturing Plants of Aptive across the globe
- Have built a system that is ingesting 3000 data points per minute 24×7
- Using a data lake, are handling over 4 million new manufacturing data points a day
- Applying business rules in near real-time using a configurable rules engine
- Detecting cycle time, downtime, changeovers and yield conditions
- Visualizing plant information in centralized dashboards
- Bringing manufacturing intelligence to your pocket, on your mobile phone
Key Benefits of Using Youngsoft’s IIoT
- Proactive vs Reactive
- Use the power of Big data to make strategic decisions
- Monitor A-Z of your manufacturing process
- Raise alerts on anomalies in real-time
- Unified View
- Monitor Quality
- Track your parts
- Management Dashboards
- User Personalization
- Integration with Analytics platform
- Native mobile app for Barcode scanning
- Short Term (3-12 months)
- Enhance efficiency
- Reduce cost
- Improve quality
- Mid Term (12-36 months)
- Process improvements
- Shortened cycles/workflows
- Reduced inventory carry costs
- Long Term (3+ years)
- Accelerated new product introduction
- Reduced indirect labor costs
- Better managerial decision support
- Increased organizational agility
- Improved asset utilization
Intelligent Andon Solutions for Efficient Manufacturing
Youngsoft holds expertise in advanced Andon solutions in Manufacturing IIOT. Our Andon feature solution offers real-time visibility into production status, empowering you to identify and address issues promptly. With customizable icons, colors, and severity levels, our Andon system can be tailored to your specific needs. Intuitive user interfaces, timestamp tracking, and detailed information ensure efficient problem management. Plus, our configurable Andon monitors provide a centralized view of production status across your plants. Experience the benefits of Youngsoft’s reliable Andon solutions, designed to optimize your manufacturing and drive overall performance.
- Provide all levels of the workforce with “exactly” what you require
- Problem notifications, “urgency” level
- Right people notified in the right order as the issue escalates if not resolved within defined parameters
- Resolution notifications to inform senior management as to problem resolution/closure, the time required, responsible parties, etc
- Real-time issue escalation to regional or global technical experts
Our IIoT Is User Personalized
- Provide all levels of the workforce with “exactly” what you require
- Problem notifications, “urgency” level
- Right people notified in the right order as the issue escalates if not resolved within defined parameters
- Resolution notifications to inform senior management as to problem resolution/closure, the time required, responsible parties, etc
- Real-time issue escalation to regional or global technical experts
- Provide all levels of the workforce with “exactly” what you require
- Problem notifications, “urgency” level
- Right people notified in the right order as the issue escalates if not resolved within defined parameters
- Resolution notifications to inform senior management as to problem resolution/closure, the time required, responsible parties, etc
- Real-time issue escalation to regional or global technical experts
